Giovanni Bordiga

Harnessing the rich nonlinear dynamics of highly deformable materials has the potential to unlock the next generation of functional smart materials and devices. However, unlocking such potential requires effective strategies to spatially engineer material architectures within the nonlinear dynamic regime. Here we introduce an inverse-design framework to discover flexible mechanical metamaterials with a target nonlinear dynamic response. The desired dynamic task is encoded via optimal tuning of the full-scale metamaterial geometry through an inverse-design approach powered by a fully differentiable simulation environment. By deploying such a strategy, mechanical metamaterials are tailored for energy focusing, energy splitting, dynamic protection and nonlinear motion conversion. Furthermore, our design framework can be expanded to automatically discover reprogrammable architectures capable of switching between different dynamic tasks. For instance, we encode two strongly competing tasks—energy focusing and dynamic protection—within a single architecture, using static precompression to switch between these behaviours. The discovered designs are physically realized and experimentally tested, demonstrating the robustness of the engineered tasks. Our approach opens an untapped avenue towards designer materials with tailored robotic-like reprogrammable functionalities.

An integrated design, modeling, and multi-material 3D printing platform for fabricating liquid crystal elastomer (LCE) lattices in both homogeneous and heterogeneous layouts with spatially programmable nematic director order and local composition is reported. Depending on their compositional topology, these lattices exhibit different reversible shape-morphing transformations upon cycling above and below their respective nematic-to-isotropic transition temperatures. Further, it is shown that there is good agreement between their experimentally observed deformation response and model predictions for all LCE lattice designs evaluated. Lastly, an inverse design model is established and the ability to print LCE lattices with the predicted deformation behavior is demonstrated. This work opens new avenues for creating architected LCE lattices that may find potential application in energy-dissipating structures, microfluidic pumping, mechanical logic, and soft robotics.

Mechanical metamaterials – structures with unusual properties that emerge from their internal architecture – that are designed to undergo large deformations typically exploit large internal rotations, and therefore, necessitate the incorporation of flexible hinges. In the mechanism limit, these metamaterials consist of rigid bodies connected by ideal hinges that deform at zero energy cost. However, fabrication of structures in this limit has remained elusive. Here, we demonstrate that the fabrication and integration of textile hinges provides a scalable platform for creating large structured metamaterials with mechanism-like behaviors. Further, leveraging recently introduced kinematic optimization tools, we demonstrate that textile hinges enable extreme shape-morphing responses, paving the way for the development of the next generation of mechanism-based metamaterials.